News & Insights

Basic principle of an EvapCare™-S (F stands for feed, C concentrate, D distillate and V vacuum) Sulzer’s EvapCare™-S short path evaporator offers highly efficient evaporation with operational designs that optimize uptime and reduce maintenance needs. These features are especially critical when processing extremely heat-sensitive or high-boiling substances requiring gentle, continuous operation. Extremely low liquid hold-up and short residence time EvapCare™-S’s design minimiz

Inside view of EvapCare™-S by Sulzer Sulzer’s EvapCare™-S short path evaporator delivers exceptional performance for applications requiring extremely low thermal stress and efficient separation across diverse sectors. Its design supports processes demanding high purity and minimal product degradation. Pharmaceutical and active ingredient concentration EvapCare™-S is ideal for concentrating Active Pharmaceutical Ingredients (APIs) respecting strict purity regulations. It achie

Two-stage skid-mounted evaporation unit with an EvapCare™-F and an EvapCare™-W Sulzer’s EvapCare™-S short path evaporator sets a new standard in low-pressure evaporation technology, made possible by its ingenious internal design. Understanding its key features can help industries maximize product purity and process efficiency. Vertical condenser inside the evaporation chamber One of the hallmarks of EvapCare™-S is the vertical condenser placed inside the wiped film evaporatio

EvapCare™-S In specialized purification and concentration applications, maintaining product purity and maximizing yield are critical. Sulzer’s EvapCare™-S short path evaporator is tailored to these challenges, delivering exceptional performance for highly heat-sensitive and complex substances. Evaporation of high molecular weight organic compounds Many pharmaceutical ingredients, specialty chemicals, and natural extracts have high molecular weights exceeding 200 g/mol and req

Inside of a glass-lined evaporator For demanding processes involving corrosive feeds or requiring the highest sanitary standards, Sulzer offers its EvapCare™-W wiped film evaporator with glass-lined wetted parts as a superior solution. This design balances durability, chemical resistance, and ease of cleaning to meet the rigorous demands of pharmaceutical, fine chemical, and food industries. Exceptional corrosion resistance All product-wetted parts in glass-lined EvapCare™-W

EvapCare™-W ready for installation on-site The rotor is the heart of the EvapCare™-W wiped film evaporator, ensuring even liquid film formation, constant mixing, and fouling prevention. Sulzer offers three different rotor types, each designed to meet specific process challenges and feed characteristics. Selecting the right rotor enhances performance, reduces maintenance, and guarantees longer equipment life. Type l: rigid blade rotor Type L features several rigid blades with

Pilot unit of an EvapCare™-W in our test center In modern industrial operations, achieving high evaporation rates with minimal energy input and maintenance requirements is critical especially for heat-sensitive and viscous products. Sulzer’s EvapCare™-W wiped film evaporator embodies these principles by offering a robust, efficient, and reliable continuous evaporation solution. High specific heat transfer with short residence times EvapCare™-W mechanical rotor continuously di

3D model of an EvapCare™-W In industries processing sensitive, viscous, or fouling-prone products, continuous evaporation poses a unique challenge. Heat exposure can degrade valuable components while deposits can reduce heat transfer efficiency and increase downtime. Sulzer’s EvapCare™-W wiped film evaporator expertly meets these needs by combining gentle handling, robust design, and operational flexibility. Renewed surface for continuous evaporation Unlike traditional evapor

Examples of EvapCare™-F Today’s leading manufacturers in chemicals, pharmaceuticals, food, biotech, petrochemicals, and fragrances face constant pressure to balance product quality, process efficiency, and sustainability. Sulzer’s EvapCare™-F is purpose-built to meet these needs, providing next-generation falling film evaporation in every major sector. Designed for sensitive, high-value feeds EvapCare™-F excels at gently processing low-viscosity, sensitive products with minim

Tubes inserts in an EvapCare™-F In industrial evaporation processes, achieving uniform liquid distribution is essential for efficiency and product quality. This is particularly true for systems like the EvapCare™-F, which incorporates Sulzer’s proprietary two-stage distribution system. This design not only boosts the evaporation process’s efficiency but also protects the integrity of the products being processed. In this post, we will explore the critical importance of unifor

Evaporation is a critical process in many sectors, especially in chemical, petrochemical, refining, and LNG industries. Modern evaporation systems have transformed how these industries handle liquid concentration, solvent recovery, and waste minimization. I will explore the practical applications of these systems, emphasizing their efficiency, sustainability, and operational benefits. The role of modern evaporation systems in industry Modern evaporation systems like The EvapC

Introduction Scaling up a film evaporation process from laboratory trials to full-scale industrial production is a critical step for any manufacturer. Uncertainties in scale-up can lead to costly delays, inconsistent product quality, and operational setbacks. Sulzer’s EvapCare™ technology is designed to eliminate these risks by offering a comprehensive approach - combining pilot testing, proven engineering, and robust process guarantees to ensure your industrial success. The

Introduction Solvent recovery and waste reduction are top priorities for modern industrial plants. Efficient management of solvents not only cuts costs but also reduces environmental impact and supports regulatory compliance. Sulzer’s EvapCare™ film evaporators provide a robust and reliable solution for maximizing solvent recovery and minimizing waste across a wide range of industries - including chemicals, pharmaceuticals, food, and biotech. How EvapCare™ film evaporators wo

Introduction Processing heat-sensitive and viscous products presents unique challenges in industrial separation and purification. The choice of the right evaporator is crucial to ensure product quality, maximize yield, and maintain process efficiency. Sulzer’s EvapCare™ product line offers specialized film evaporators designed to handle even the most demanding applications. This article will guide you through selecting the best evaporator for your heat-sensitive or viscous pr

Introduction Achieving high product purity is a critical challenge for industries such as chemicals, pharmaceuticals, and food processing. Traditional separation methods often struggle with heat-sensitive or complex mixtures, risking product degradation or loss of valuable components. Sulzer’s EvapCare™ film evaporation technology offers a gentle, efficient, and reliable solution for product purification and solvent recovery setting a new standard for process excellence. Over