EvapCare™-F in Action: Applications and Results Across Modern Industries
- cemnar0
- Aug 29
- 2 min read
Today’s leading manufacturers in chemicals, pharmaceuticals, food, biotech, petrochemicals, and fragrances face constant pressure to balance product quality, process efficiency, and sustainability. Sulzer’s EvapCare™-F is purpose-built to meet these needs, providing next-generation falling film evaporation in every major sector.
Designed for Sensitive, High-Value Feeds
EvapCare™-F excels at gently processing low-viscosity, sensitive products with minimal fouling tendency. Whether used in fine chemicals, APIs, flavors, fragrances, or specialty oils, EvapCare™-F uses advanced Marangoni-effect liquid distribution and short residence times under vacuum to prevent product degradation, preserve organoleptic qualities, and ensure the highest purity yields. The technology delivers reliable, repeatable results even when scaling up to large production volumes.
Success in Both New and Existing Plants
Plug-and-play integration lets operators install EvapCare™-F as part of new plants, retrofit aging units, or upgrade batch distillation to continuous operation. With sizes extending from lab to 4+ meter diameters for major facilities, it’s suitable for everything from flavors and botanical extracts to waste solvent recovery, pharmaceutical purification, and petrochemical monomer concentration. Modular, GMP-ready options support compliance and easy installation worldwide.
Industry-Proven Results
Facilities switching to EvapCare™-F consistently report:
Up to 50% fewer production stops thanks to reduced fouling and scaling.
Over 40% lower energy consumption in multi-effect systems, helping meet aggressive sustainability targets.
Shorter heat-contact time and pressure drop, reducing risk of active or delicate molecule loss.
Versatility for reboiler, standalone evaporator, or column section duties—including under stringent GMP requirements.
Custom sizes and materials for specific feed and regulatory scenarios.
Supported by Real Testing, Real Experience
Each Sulzer unit benefits from performance validation in pilot plants and local testing, with thousands of references around the world. From the initial process design through installation and lifecycle service, Sulzer’s experience gives confidence and peace of mind to engineers and managers looking for fast project start-up and guaranteed outcomes.
Contact Sulzer’s Process Plants Team today for a custom assessment. Discover how EvapCare™-F can improve your product yield, boost quality, and future-proof your evaporation process.
