EvapCare™: Maximizing Solvent Recovery and Reducing Waste in Industrial Processes
- jesusrangel3
- Jun 20
- 2 min read
Introduction
Solvent recovery and waste reduction are top priorities for modern industrial plants. Efficient management of solvents not only cuts costs but also reduces environmental impact and supports regulatory compliance. Sulzer’s EvapCare film evaporators provide a robust and reliable solution for maximizing solvent recovery and minimizing waste across a wide range of industries—including chemicals, pharmaceuticals, food, and biotech.
How EvapCare Film Evaporators Work
EvapCare film evaporators use advanced thin-film technology to separate solvents from valuable products. By forming a uniform, thin film of liquid on a heated surface, these evaporators enable rapid and gentle evaporation, even for heat-sensitive or viscous materials. The short residence time and low temperature difference help preserve product quality while ensuring high efficiency.
Key Applications
Solvent recovery from process streams
Concentration of solutions and slurries
Degassing and stripping to reduce industrial waste
Product purification for high-value chemicals and ingredients
Benefits of EvapCare for Solvent Recovery and Waste Reduction
High Recovery Rates
EvapCare evaporators are engineered for high heat transfer and efficient separation, enabling the recovery of solvents down to ppm levels. This allows plants to reuse valuable solvents, reducing the need for fresh supplies and minimizing disposal costs.
Reduced Environmental Impact
By recovering solvents and concentrating waste streams, EvapCare technology helps lower emissions and decrease the volume of hazardous waste. This supports sustainability goals and helps meet increasingly strict environmental regulations.
Cost-Effective Operation
EvapCare equipment is designed for low energy consumption, minimal fouling, and easy maintenance. The result is a reliable, long-lasting solution that delivers a fast return on investment by reducing both operating costs and waste management expenses.
Real-World Applications
Chemical Industry: Recovery of organic solvents from reaction and purification processes.
Pharmaceuticals: Solvent recycling in API production and purification steps.
Food & Beverage: Removal and recovery of alcohols, flavors, and other volatile compounds.
Biotech: Concentration of fermentation broths and recovery of valuable solvents.
Why Choose EvapCare for Your Plant?
Sulzer’s EvapCare film evaporators are available in multiple configurations falling film, wiped film, and short path to suit a wide variety of process requirements. With proven technology, customizable designs, and expert support, EvapCare ensures optimal performance for your specific application.
Conclusion
Efficient solvent recovery and waste reduction are essential for sustainable, cost-effective industrial operations. EvapCare film evaporators from Sulzer deliver reliable, high-performance solutions that help you achieve your environmental and economic goals.
Contact Us
Ready to boost your plant’s sustainability and save on solvent costs?
Contact Sulzer today for expert advice and tailored EvapCare solutions.
