The Economic Advantages of Electrified Distillation with VoltaSplit™

Introduction

In today’s competitive industrial landscape, companies are constantly seeking ways to reduce costs and improve efficiency. Distillation is one of the most energy-intensive processes in the chemical, petrochemical, and related industries. Sulzer’s VoltaSplit™ technology introduces electrified distillation, which offers significant economic advantages and enables CO₂-neutral operation when powered by renewable electricity—helping plants achieve both financial and environmental targets.

Let’s explore how VoltaSplit™ can boost your bottom line while supporting your sustainability goals.

Cost Comparison: Traditional vs. VoltaSplit™ Distillation

Traditional Distillation

• Relies on steam generation from fossil fuels, leading to high energy bills.

• Significant energy losses occur during steam production and distribution.

• Initial investment depends on the size and capacity of the distillation unit.

  
  

VoltaSplit™ Electrified Distillation

• Uses electricity as the primary energy source, reducing or eliminating the need for steam and limiting energy losses.

• Lowers operating costs thanks to improved energy efficiency.

• Requires a larger upfront investment due to rotating equipment and related ancillaries.

  
  

Payback Time – VoltaSplit™ Economic Advantages

Investing in VoltaSplit™ technology can deliver rapid payback through:

• Energy Savings: Depending on the configuration, VoltaSplit™ can cut energy use by 50% to as much as 95%.

• Lower Utility Costs: Requires significantly less cooling water and no steam generation, reducing overall utility expenses.

• Long-Term Value: As energy prices rise and regulations tighten, VoltaSplit™ helps future-proof operations and maintain profitability.

  
  

Available Subsidies and Incentives

Many governments and organizations offer financial incentives for adopting energy-efficient and low-carbon technologies. Electrification projects using VoltaSplit™ may qualify for government grants, tax credits, or preferential financing schemes. These programs can strengthen the business case and further shorten payback time.

Additional Economic Benefits

• Improved Process Control: Enhanced automation and real-time monitoring help optimize output and reduce waste.

• Market Differentiation: Demonstrating a commitment to sustainability can strengthen brand reputation and create new business opportunities.

  
  

Conclusion

Sulzer’s VoltaSplit™ electrified distillation technology delivers compelling economic advantages for industrial users. With proven energy and cost savings, rapid payback, and near-zero emissions when combined with renewable electricity, VoltaSplit™ sets a new benchmark for sustainable, profitable distillation.

By reducing operational expenses and unlocking government incentives, VoltaSplit™ is a smart investment for companies aiming to stay both competitive and sustainable.

Ready to improve your bottom line with VoltaSplit™? Contact Sulzer Chemtech to calculate your potential savings and payback time.