VoltaSplit™ Electrified Distillation: Cut CO₂ and Operating Costs
Sulzer VoltaSplit is the next-generation solution for electrified distillation, cutting energy consumption and CO₂ emissions in chemical, biofuel, pharmaceutical plants and many other industries. By replacing fossil fueled steam boilers with electric heat, VoltaSplit transforms traditional distillation into a low-carbon, cost-efficient process helping industries meet sustainability goals without compromising performance.
CO₂ - Neutral Distillation Process
Reduce direct CO₂
emissions by up to 90%
Up to 20x Less Energy Consumption
Slash operational costs, thus providing a quick payback time
Minimal Environmental Impact
Lower overall ecological footprint by using less cooling
water and steam
CASE STUDY
Optimizing methanol distillation with Sulzer VoltaSplit™
Methanol distillation is a critical operation in several industries, ranging from chemical manufacturing to renewable energy production. This process generally involves separating methanol from water, a necessary step to produce pure methanol for various applications. Significant energy savings are achieved with VoltaSplit compared to traditional multi-effect distillation.
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Case study
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Main Benefits
Direct CO2 emissions reduced between 50% up to 100%
Minimum steam and cooling water required for continuous operations
Significant OPEX reduction leading to short ROI
5 to 20 times less electricity required compared to making use of an electric reboiler
Reduced CAPEX for steam boilers and cooling towers, for greenfield projects and capacity expansion
Key Characteristics
State-of-the art distillation system combined with an ideal energy saving solution
Energy saving solution thanks to re-compression of overhead vapors
Optimized control system that integrates the vapor re-compression unit and the distillation unit operation
Proven and reliable technology across the industries
Process performance guarantee provided
Modular solution available
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Get in touch
Jesus Rangel
Global product line manager
Contact our expert for more information about VoltaSplit.
VoltaSplit is an advanced electrified distillation technology that dramatically reduces both energy consumption and CO₂ emissions in industrial processes by leveraging electricity and mechanical vapor recompression.
This adaptable technology can be customized to meet specific industry needs, making it a versatile solution for driving sustainability improvements in the chemical, agrochemicals, biofuels, or pharma sectors.VoltaSplit redefines distillation with a CO₂-neutral process that sets a new standard for sustainability.
By utilizing mechanical vapor recompression (MVR) powered by electricity, the system significantly reduces reliance on fossil fuels.
With energy savings of up to 95% compared to traditional methods, VoltaSplit minimizes operational costs while cutting direct CO₂ emissions by 100% depending on the electricity source.One of the standout features of VoltaSplit is its quick payback time, in most cases below two years.
This is achieved through significantly lower energy consumption and reduced water usage to lower operating costs, which create an economically and environmentally sustainable solution.
Companies can also capitalize on government incentives and subsidies for energy-efficient technologies, making VoltaSplit an even more attractive option for industries under pressure to meet sustainability goals imposed by market demands and regulations.VoltaSplit offers more than just efficiency it provides a complete solution from a market leader in separation processes. Sulzer’s expertise ensures optimal performance and reliability, from initial feasibility studies as well as CAPEX and OPEX assessments to carefully designed column internals that minimize pressure drops.
This integrated approach simplifies implementation and maximizes operational stability, giving companies confidence in their investment.Designed to adapt to diverse industrial needs, VoltaSplit excels in processes such as solvent distillation, recovery of light boilers like alcohols and esters, water removal, and product purification.
This versatility makes it an ideal choice for companies in the chemical, pharmaceutical, agrochemical, and renewable energy sectors.
Whether purifying methanol or recovering solvents, VoltaSplit™ meets the demand for high-performance and environmentally responsible solutions.
As global industries face rising energy costs and increasing regulatory scrutiny, VoltaSplit delivers a decisive edge.
Its design enables businesses to reduce their environmental footprint without compromising on efficiency or profitability.
By transitioning to electrified distillation, companies can align with market demands for greener processes while maintaining competitive advantage in their respective sectors.
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