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Lower Capital Cost

Reduce your investment with MaxFlux’s efficient design

Lower Operating Expense

Save on catalyst and energy costs with an optimized operation

Lower Carbon footprint

Optimized hydrogen consumption for a more beneficial environmental footprint

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MaxFlux™ Hydrotreating technology

With the increased demand of sustainable products, the industry is changing their feedstocks from fossil towards renewable feedstocks. Pyrolysis oils from plastic waste can be a viable alternative once these oils have been upgraded. Sulzer Chemtech, in cooperation with Duke Technologies, offers MaxFlux technology, a unique liquid full hydrotreating technology to produce pyrolysis oil with naptha like properties

Main benefits

Lower Capital and Operating Costs: Reduces capital and operating expenses versus traditional hydrotreating

Higher Yields and Product Quality: Improved mixing boosts valuable product output and quality

Extended Catalyst Life: Stable operation and less coking extend catalyst lifespan

Key characteristics

High Liquid Flux Operation: Hydrogen is dissolved in liquid for fast, efficient impurity removal

Improved thermal management: Reaction heat dissolved in pool of liquid reducing coke formation and hot spots

No need for HP gas equipment

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Our technical specialists are ready to help you find the optimal solution for your specific application

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Joeri Dieltjens

Global licensing director

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Get detailed technical information and project consultation

Case Study

Redefining the economics of chemical recycling

4 pages

White Paper

Upgrade pyrolysis oil

8 pages

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Choose from 2 documents

Case Study

4 pages

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MaxFlux™ Redefining the economics of
chemical recycling

Overview

Discover how MaxFlux boosts chemical recycling by refining crude pyrolysis oil from mixed polyolefin waste into valuable, cracker‑ready material, addressing the major quality and cost challenges slowing circular plastics.

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Latest posts

2
  • MaxFlux is an advanced hydrotreating process designed to efficiently upgrade plastic pyrolysis oil (PPO) by removing impurities and delivering ultra-clean products suitable for petrochemical and fuel applications.

  • Unlike conventional trickle-bed reactors, MaxFlux operates with high liquid flux, dissolving hydrogen directly in the liquid phase and eliminating the need for a large hydrogen gas recycle loop. This results in better mixing, improved impurity removal, and lower energy use.​

    • Lower capital and operating costs

    • Higher yields of valuable products

    • Ultra-low contaminant levels (<1 ppmw for key impurities)

    • Longer catalyst life due to reduced coking and better temperature control

  • MaxFlux effectively reduces nitrogen, sulfur, silicon, chlorine, oxygen, and metals to below 1 ppmw, meeting even the strictest steam cracker feed requirements.

  • Yes, MaxFlux is flexible and can be used for both new installations and as a revamp or pretreatment solution for existing hydrotreaters.

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