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Hydrometallurgical plant for metal recovery

Mining, metal recovery & recycling industry

At Sulzer, we provide advanced separation and purification technologies that empower producers to recover metals efficiently and sustainably, whether from conventional ores or secondary feedstocks. By combining process know-how with proven engineering, we help operators optimize hydrometallurgical plants, reduce their environmental footprint, and improve long-term competitiveness.

Main applications of mining, metal recovery & recycling industry

Battery metals recovery

    Lithium, Cobalt, Nickel

Catalyst metals recovery

    Platinum, Palladium, Rhodium, Rare earth elements

Precious metals recovery

    Gold, Silver

Hydrometallurgical solutions

    Acidic and alkaline leach solutions for metal extraction

Solvent extraction & purification agents

    Organic solvents used in metal separation

Wastewater treatment chemicals

    For effluent from metal recovery processes

Operating in today’s metal sector means addressing multiple, interconnected challenges:

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Operating in today’s chemical sector means addressing multiple, interconnected challenges:

Complex and variable feedstocks

Low-grade ores, impurities, and diverse secondary sources such as e-waste or batteries require flexible, high-performance recovery processes.

High energy and chemical intensity

Conventional methods consume large amounts of reagents and utilities, raising costs and emissions.

Sustainability and ESG targets

Operators must cut emissions, effluents, and solvent losses while meeting increasingly strict environmental and ESG requirements.

Operational reliability

Hydrometallurgical plants must operate continuously with minimal downtime, despite corrosive environments and fluctuating feed qualities.

Our solutions create measurable value by tackling the key challenges faced in both mining and recycling. In mining, they improve recovery and purity of metals, ensuring efficient utilization of ores and the treatment of secondary raw materials such as tailings and residues. In recycling, they enable the processing of end-of-life batteries and electronic waste with high efficiency and selectivity.

Optimized solvent use, reduced energy demand, and integrated process design lower operating costs while minimizing effluents, solvent losses, and waste streams. The robustness and versatility of our technology allows it to adapt to diverse feedstocks and operating conditions, with performance validated through pilot testing and supported by lifecycle services. As a result, operators can secure critical resources more efficiently, reduce their environmental footprint, and contribute to the transition toward a sustainable, circular economy.

Our solutions for mining and metal processing industry

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Explore some of our references for mining and metal processing industry

proprietary-equipment-sulzer-2.webp

Petrochemical

Petrochemical Refinery 

Challenge:

Optimization of refining processes

Solution:

Installation of high-efficiency pumps and intelligent control system

Technology:

95+ Heater

Results:

Installation of high-efficiency pumps and intelligent control system

proprietary-equipment-sulzer-2.webp

Petrochemical

Petrochemical Refinery - 95+Heater™ - Shell 

Challenge:

Optimization of refining processes

Solution:

Installation of high-efficiency pumps and intelligent control system

Solution:

Installation of high-efficiency pumps and intelligent control system

Results:

Installation of high-efficiency pumps and intelligent control system

proprietary-equipment-sulzer-2.webp

Petrochemical

Challenge:

Optimization of refining processes

Solution:

Installation of high-efficiency pumps and intelligent control system

Solution:

Installation of high-efficiency pumps and intelligent control system

Results:

Installation of high-efficiency pumps and intelligent control system

150+ Years Experience

Proven track record in chemical process engineering and equipment manufacturing.

Global Presence

Worldwide support network with local expertise and rapid response capabilities.

Quality Assurance

ISO certified processes and rigorous quality control for reliable, safe operations.

Ready to optimize your mining and metal recovery processes?

Why choose Sulzer ?

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